How Plant Wellness Way EAM Works

The most effective way to create the outstanding asset health needed for operational excellence success

Every part of a business system is interconnected. To improve equipment reliability and achieve world class operational performance, each part of the system must function in their optimal operating zone. The most effective way to do this is to create an environment that supports operational excellence and outstanding asset health.

We believe that all business systems are designed exactly for the results they produce.

We believe that you can design an optimal business system.

The Plant Wellness Way EAM methodology is based on the Stress to Process Model. The Stress to Process Model is a conceptual model based on the Physics of Failure. However, in a practical content PWW EAM uses the IONICS process. Firstly, the IONICS process identifies how components may fail. Secondly, it then guides the users to develop the processes necessary to prevent them. Once complete, the PWW EAM methodology produces an ISO55001 compliant holistic enterprise and asset management system. Within 6 months, the system can be implemented. Resulting in bringing any company closer to world class reliability and operational excellence.

The Plant Wellness Way EAM methodology asks your organization and team to think for themselves. We provide you the necessary tools, resources, and knowledge in a logical process (IONICS) to intentionally engineer the best possible maintenance strategy, and supporting business systems, that achieves outstanding asset life cycle health for your organization.

Precision Maintenance

Develop work processes that create precision operating zones

Continuous Improvement

Create a culture of continuous improvement process

Quality Control

Use standard operating procedures to their full potential

Asset Management

Produce systems for outstanding asset life cycle management

Explore the Plant Wellness Way

Click on the links below to learn more about the Plant Wellness Way approach and how you can utilize it in your operations

Learn how the Plant Wellness Way EAM methodology works with these industry-based worked examples


Guarantee World Class Reliability Success for Yourself. Industrial and Manufacturing Wellness: The Complete Guide to Successful Enterprise Asset Management

Industrial and Manufacturing Wellness: The Complete Guide to Successful Enterprise Asset Management explains how to use system reliability engineering principles to design and build robust, reliable, and self-improving companies. This book explains how to develop and use integrated business systems to achieve optimal production performance and make operating fortunes.

Written by operating asset management expert Mike Sondalini, the book explains why and how Plant Wellness Way EAM methodology ensures engineering, operating, and business processes and workflows that get operational excellence.

Plant Wellness Way EAM is explained in Industrial and Manufacturing Wellness book

I have been focusing on RCM while at Toyota Motor Manufacturing NA. When I found Industrial Maintenance Wellness it bridged the gap between operational failures and component molecular failures. Mike’s process are excellent and the documents he has develop shows deep understanding of how components fail and how to prevent performance loss. I recommend it as part of a any library, for studies in reliability or team, as training tool it excels reducing the leaning curve.

Mike Burgett

United States

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